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Predictive Maintenance
Statistical and behavioral understanding of equipment to fortell maintenance.
See Also: Maintenance
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NI-9247, 50 kS/s/ch, 50 Arms, 147 Apk, 24-Bit, 3-Channel C Series Current Input Module
783589-01
50 kS/s/ch, 50 Arms, 147 Apk, 24-Bit, 3-Channel C Series Current Input Module - The NI‑9247 is designed to support direct ring lug connectivity to the three-phase high-current measurements of 1 A and 5 A current transformers (CTs). It is optimized for power, energy, and industrial applications. The safety features, certifications, input ranges, overvoltage ranges, and connectivity are well suited for applications such as power quality monitoring and metering, utility pole-mounted smart switches, utility pole-mounted smart grid reclosers, substation merging units, industrial machine measurements, health monitoring, predictive maintenance and prognostics, and phasor measurement units (PMUs).
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Power Meters
ACI power meters can reduce energy consumption through predictive maintenance, identification of underperforming equipment, calculation of ROI, and many other measurements. They can communicate with a BMS or work as stand-alone data loggers. ACI has the technical knowledge to ensure your installation is on time and on budget.
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Photovoltaic
For solar panel installations, problems such as insulation resistance degradation or issues with ground/earth continuity can pose a risk to safety as well as efficient operation. Continuous and predictive maintenance is essential to ensure regulatory compliance as well as the prevention of electrical hazards and fire risks, and enables operators to ensure the optimal performance of PV installations.
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Vibration Analysis and Balancing Tools
PRÜFTECHNIK Condition Monitoring GmbH
Predictive maintenance tools for vibration analysis can help prevent machine failure and avoid costly production downtime. Our vibration analysis tools are used for condition monitoring on rotating equipment to help detect early component wear and damage. Vibration analysis and balancing are integral parts of any condition-based and predictive maintenance program.
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RISC-based DIN-rail Embedded System
The RISC-based DIN-rail fanless embedded system series is designed to simplify device-to-cloud connections, which can be used to develop powerful and low power IIoT applications such as machine monitoring and predictive maintenance. They enable machines to connect to the internet and communicate with one another easily. The vertical din-rail makes this series product easy to be installed in a small cabinet and offers various fast-transfer input/output ports
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Sulfur Compounds Analyzers
TML's Sulfur compound analyzers utilize familiar UV Fluorescence technology to produce reliable and accurate gas measurements. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Gas Calibrators and Zero Air Generators
Teledyne Advanced Pollution Instrumentation
All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. Teledyne API offers an extensive line of high quality gas calibrators and zero air generators to meet even the most demanding applications.
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Route Based Vibration Data Collector
The Crystal Instruments CoCo series are portable devices for vibration monitoring and predictive maintenance applications. The system consists of a CoCo analyzer and the Engineering Data Management (EDM) software. The CoCo is used to make field measurements and the EDM software in Vibration Data Collector (VDC) Mode is used to setup the CoCo hardware and define routes before field measurements, and to download data from the CoCo to analyze and archive afterwards.
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PXIe-2738 , 256-Crosspoint, 8x32, 2-Wire PXI Matrix Switch Module
782835-38
256-Crosspoint, 8x32, 2-Wire PXI Matrix Switch Module—The PXIe‑2738 is a high‐density 8x32 PXI matrix switch module designed for routing signals within automated test systems and using electromechanical relays to perform immediate switch operations. It also offers features to monitor the health of deployed systems and plan for predictive maintenance, including onboard relay count tracking, a temperature sensor, and functional and resistive relay self-tests available through the NI Switch Health Center.
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Particulate Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API offers a combination of particulate matter measurements to meet a variety of data quality objectives for regulatory ambient air quality monitoring. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support.
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Predictive Emission Monitoring Systems
PEMS
Predictive Emission Monitoring Systems are software-based solutions able to deliver reliable real-time emission estimations exploiting advanced mathematical or statistical models. PEMS provide accurate emission monitoring, drastically reducing the capital investment and ongoing operating costs due to maintenance activities and spare parts, minimizing the interferences with plant operations. PEMS allows plant owners and operators a better control on costs, neglecting unexpected costs due to unpredicted issues in the conventional hardware analyzers.
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PXIe-2737, 256-Crosspoint, 4x64, 2-Wire PXI Matrix Switch Module
782835-37
256-Crosspoint, 4x64, 2-Wire PXI Matrix Switch Module—The PXIe‑2737 is a high‐density 4x64 PXI matrix switch module designed for routing signals within automated test systems and using electromechanical relays to perform immediate switch operations. It also offers features to monitor the health of deployed systems and plan for predictive maintenance, including onboard relay count tracking, a temperature sensor, and functional and resistive relay self-tests available through the NI Switch Health Center.
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Vibration Condition Monitoring
Vibration Condition Monitoring is a predictive maintenance method that allows for early detection of problems with vibration. The techniques of Vibration Condition Monitoring share a common objective of indicating early signs of deterioration or malfunction in machinery. It also helps to reduce failures in your workplace as well as increasing your safety and machine performance.
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SmartDiagnostics
An innovative predictive maintenance system for pumps, motors and other rotating industrial and commercial equipment, KCF SmartDiagnostics® was designed from the outset as an affordable, integrated suite of products that puts predictive maintenance within practical reach of medium and small operations - anyone that demands the best protection and longest life from key machinery. With SmartDiagnostics® you give your machines a voice so they can tell you when they need attention!
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Cameras
IRCameras is a subsidiary of Santa Barbara Infrared, a long-time leader in the design and manufacture of electro-optical (E-O) test instrumentation. SBIR, in turn, is part of HEICO Corporation, a technology-based aerospace company that’s been engaged in niche market segments within the aerospace, aviation and electronics industries for more than 40 years. Together we are uniquely positioned to advance development of thermal imaging technologies, and to commercialize these technologies for a wide range of applications including: nondestructive testing, predictive maintenance, online process monitoring and control, scientific research, target signature, security and surveillance and many more.
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Condition Monitoring System
Cut costs and boost productivity with a condition-monitoring tool designed for ease of use and scalability. The Dynapar OnSite™ system is a powerful predictive maintenance system targeted at preventing failures before they occur. It can slash unscheduled downtime, improve efficiency of route-based vibration analysis, and provide real-time analytics and trending to warn of possible machine failures.
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Vibration Diagnostics System
VDS
The Vibration Diagnostic System (VDS) is a vibration data management system designed specifically for the machinery Predictive Maintenance (PdM) community. It harnesses the graphic display capabilities of Crystal Instruments EDM Software for the work of machinery vibration analysts. It allows the user to quickly get to the data for a machine of interest and displays that data in the familiar Tri-axial or Single Axis view. Users can quickly compare other data from the same machine, quickly navigate back into the historical data of the machine, and quickly compare the data to that of other machines in the database. The software supports the construction of Average (a.k.a. baseline) data for a class of machines and allows easy comparison to that data as well. A full suite of cursors designed specifically for PdM analysis is provided for inuitive user interaction with the data.In addition to great graphics, an extensible machine modeling system was developed specifically for vibration analysis. VDS allows users to model machines based on the elements of the machine that can contribute to the vibration energy of the whole. Model bearings, rotors such as motor bars, couplings such as flexible and fluid couplings, account for slip in fluid couplings, model gears and pulley systems, and model turbines by accounting for each stage. The system is wide open, users can create new elements to use within a system. Users that may not want to do all that are provided with a comprehensive library of machine components such as AC and Induction Motors, Couplings, Gears, Pulleys, Pumps, and other components. Single and double gear shafts allows users to model many kinds of gear boxes with an unlimited number of stages. This ability alone lets users model their machines to view and use to keep track of vibration pickup locations, record the forcing frequencies of each part of the system, and attach attributes such as manufacturer and other part information.
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Oxygen Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API’s range of instruments for Oxygen compounds utilize advanced technology to produce some of the most accurate measurements available.All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Structure-borne Probe
T20
The structure-borne ultrasonic probe T20 is used for condition monitoring of machines, systems and processes, given that they generate detectable structure-borne sound in the ultrasonic range. Changes in the sound signals indicate a change in the condition and/or process of the plant. The detection of these changes forms the basis for condition monitoring in predictive maintenance.
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Platform
Diagnostics as a Service
Augury brings artificial intelligence technology to the maintenance world with a next-generation Predictive Maintenance solution. The platform listens to your machines, analyzes the data in real-time, and provides accurate and actionable diagnostics in-house.
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Cloud-Based Predictive Service for Identifying Infrastructure Vulnerabilities
Kaleidoscope
With Kaleidoscope, you can rapidly and accurately identify previously unknown infrastructure vulnerabilities to prioritize capital expenditures and achieve greater infrastructure resilience in a more proactive and interconnected way.Kaleidoscope uses predictive algorithms to generate vulnerability assessments across key sectors of infrastructure in a community, including transportation, potable water, energy, communications and sanitation. By identifying vulnerabilities and how they may potentially impact a community’s resilience, helping to curtail expensive, unplanned and reactive maintenance, organizations can prevent disruptions before becoming hazards – so life goes on uninterrupted.
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CMOS Type Micro Laser Distance Sensor
HG-C1000L
Panasonic Industrial Devices Sales Company of America
The IO-Link technology makes it possible to continuously collect and process data and to control the HG-C1000L. This allows users to implement predictive maintenance and to monitor the operation in machines and assembly lines. Processing the multitude of data requires users to invest know-how and time. To reduce the workload for the customers, Panasonic has developed a self-diagnosis function specifically for this sensor. This function sends sensor data via IO-Link to a higher-level fieldbus, thus informing about the state of the sensor directly. This way, the amount of production data and the work needed to analyze the data is reduced.
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CorSense™ Environmental IoT Sensors
Our line of CorSense™ wireless sensors are capable of monitoring air quality, humidity, barometric pressure, temperature, current, vibration, and more.Built with a rugged case and able to withstand harsh industrial environments, these sensors are all tested to ISO standards. When paired with CorGateway, sensors gather and transmit data securely to a Corvalent CorEdge computer anywhere from 2 to 28 miles away.Extremely energy efficient, CorSense IoT sensors can also run on batteries for up to 2 years.9 different sensor options:-Smart Vibration & Temperature Sensor -CO2, Temperature, Humidity & Particulate Matter Sensor -CO2, Temperature & Humidity Sensor -Temperature, Humidity, Pressure & Air Quality Environmental Sensor -Precision Pressure Bidirectional Differential Sensor -Pressure Bidirectional Differential Sensor -AC Current Monitor -Vibration & Temperature Sensor -Predictive Maintenance Module Sensor
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Leaky Insulator Detector (LID) Camera
CORONA CAMERA
The Leaky Insulator Detector (LID) is two-piece hand held non-destructive inspection system which utilizes AC/DC Current sensor and Ultrasonic technology for predictive maintenance. The Leaky Insulator Detector (LID) has a Flexible clamp sensor and Ultrasound Receiver.
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Carbon Compounds Analyzers
TML's Carbon compound analyzers utilize Gas Filter Correlation combined with reliable NDIR (non-dispersed infrared) technology to produce very stable and accurate gas measurements. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Nitrogen Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API produces a wide range of instruments for the measurement of Nitrogen compounds, including those that measure 'True NO2'. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring
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Vibration Analyzer
CoCo-70X
The CoCo-70X is Crystal Instruments’ latest handheld vibration analyzer, featuring an improved user interface and redesigned chassis. The CoCo-70X is a four-channel vibration analyzer with an IP-67 rating, designed specifically for the machinery Predictive Maintenance (PdM) community. The CoCo-70X offers powerful processing capabilities and an intuitive user-interface, providing users with an easy-to-use data collection experience. The newly designed chassis is lighter and more ruggedized, making the CoCo-70X a perfect device for route-based measurements.
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Digital Oxygen Sensor
Memosens COS81D
Memosens COS81D is the ideal oxygen sensor for hygienic applications such as fermentation and inertization. Its precise, long-term stable measurements and its permanent self-monitoring ensure the most reliable measured values to help meet your desired product quality and optimize product yield. Thanks to Memosens digital technology, COS81D combines maximum process and data integrity with simple operation. It enables lab calibration and facilitates predictive maintenance.
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Handheld Insulation Resistance Testers
U1450A/60A Series
The U1450A and U1460A series insulation resistance testers are ideal for predictive and preventive maintenance measurement tasks in electrical and industrial applications. With their vast measurement capabilities, efficient automated report generation and high durability, you can accomplish more in a day’s work with the Keysight U1450A and U1460A series insulation resistance testers.
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NI-9246, 50 kS/s/ch, 20 Arms, 30 Apk, 24-Bit, 3-Channel C Series Current Input Module
783920-01
50 kS/s/ch, 20 Arms, 30 Apk, 24-Bit, 3-Channel C Series Current Input Module - The NI‑9246 is designed to support direct ring lug connectivity to the three-phase high-current measurements of 1 A and 5 A current transformers (CTs). It is optimized for power, energy, and industrial applications. The safety features, certifications, input ranges, overvoltage ranges, and connectivity are well suited for applications such as power quality monitoring and metering, utility pole-mounted smart switches, utility pole-mounted smart grid reclosers, substation merging units, industrial machine measurements, health monitoring, predictive maintenance and prognostics, and phasor measurement units (PMUs).