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Flexible Test Connectors
Pin and socket sizes 22, 20, 16, 12 and 8 conform to MIL Spec dimensions. Whenever connector reliability is important, you’ll find NASA-approved FLEXCON test connectors. Applications include electronic, electrical and communications systems, computers, space vehicles, missiles, aircraft and other military equipment.
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Data Acquisition Devices
Our data acquisition and encoding systems provide significant performance in reception, signal conditioning and encoding of all types of signals while used in missiles, airborne vehicles, mobile ground-based testing and other platforms that require ease of operation, flexibility, ruggedization and small packaging.
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Digital Receiver Exciter (DREX)
CAES provides high performance, compact, rugged, DREX modules utilizing surface mount and hybrid chip and wire technology as required by the end application. End applications span radar, electronic warfare, missile, and space applications.
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Accelerometers
Columbia Research Laboratories
The force balance accelerometer has a classical critically-damped, second-order frequency response. There is no peaking in the response but simply a smooth roll-off above the natural frequency. This property along with the excellent characteristics of the "HP" torquer design makes Columbia accelerometers the best choice for demanding applications where precise DC and near-DC measurements are needed in demanding shock and wide band vibration environments. Columbia force balance accelerometers are available to cover virtually all applications. Low noise, high output units can be used for seismic structure motion studies while miniature, high range versions are optimum for measuring more violent high G environments encountered in many industrial, aircraft and missile applications.
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Brahmos Checkout
Data Patterns designed and built the BrahMos Missile Checkout Equipment based on the requirements and support of DRDO and BrahMos. This unit validates the complete performance of the Missile through interfacing with it's umbilical and maintenance connections. The shelter mounted checkout equipment is utilized to test the articles on the field during it's life cycle, thus ensuring readiness for launch on demand.
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Backplanes
VECTOR Electronics and Technology, Inc.
Vector designs and manufactures standard and custom VME, VME64x, CompactPCI backplanes. Our backplanes meet and exceed industry standards and reliability and actively supply chassis and backplanes for numerous aerospace, missile and industrial programs.
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Integrated Tester for Aircraft Survivability Systems
ITASS
The Integrated Tester for Aircraft Survivability Systems (ITASS) verifies radar warning receivers (RWRs), missile warning systems, laser warning systems and other radio frequency (RF) systems onboard aircraft, providing operators the tools they need to confidently validate the operational status of the systems.
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Laser Source Simulator
MT1888
The MT1888 products are state-of-the-art Laser Source/Spot Simulators (LSS) used for the testing of laser guided munitions such as the Hellfire & Hellfire II missiles, Paveway, and the AGM-65E Laser Maverick missile.
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Missile Warning System Testers
CI Systems provides a wide range of Missile Warning System (MWS) testers that can accurately simulate approaching threat signatures in the IR / Dual IR / UV /SWIR wavebands. These test systems can also test the MWS evaluation and acquisition of targets, tracking, and the performance of countermeasures. Also available is an infrared target simulator that projects an IR scene (background, target, and flare).
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Dynamic IR Scene Projectors
Mirage™
In 1999, SBIR introduced MIRAGE™, the world’s first integrated Dynamic IR Scene Projection System, designed to support hardware-in-the-loop testing of missile seekers, FLIRs, counter measure simulation and tracking systems. MIRAGE™ is a complete turnkey infrared scene projector that utilizes unique resistive emitter array technology to produce high definition dynamic IR scenes. The original MIRAGE™-1 used a 512 x 511 pixel resistive array emitter capable of frame rates up to 200 Hz. Below is a list outlining the progression of the product line and a list of SBIR’s currently available scene generation systems:
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Turbine Products
Kratos Defense & Security Solutions, Inc.
Kratos’ Turbine Technology division (KTT) is focused on the development and production of small, affordable, high-performance jet engines for cruise missiles and Unmanned Aerial Vehicles (UAVs). Kratos also provides turbomachinery and propulsion-related solutions across a broad range of industry applications.
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PXIe Controllers
VTI is the first choice for mission critical applications or applications where the cost of test is high and failure is not an option. Applications include missile system testing and solid rocket motor testing. This is because our products are recognized in the industry for their reliability and are designed with built-in capabilities to maximize measurement confidence. Simply put, if you need equipment that is going to give you the results you need, contact us to get started.
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5-Axis Hardware-In-the-loop Systems
Combining a 3-Axis Flight Motion Simulator (FMS) with a 2-Axis Target Motion Simulator (TMS) leads to a 5-Axis motion simulator design. This allows comprehensive HardWare-In-the-Loop tests (HWIL) for testing and development of guided missiles, munitions and other inertial systems. Almost 100% of all HWIL systems worldwide delivered over the last 50 years have been designed and built by ACUTRONIC and CARCO Electronics.
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Zero Bias Schottky Detectors
Fairview Microwave’s line of coaxial packaged zero bias Schottky detectors feature matched inputs for excellent VSWR, voltage sensitivity levels that range from 100 to 500 mV/mW for small signal detection, negative video output polarity, and can withstand maximum input power levels up to +20 dBm CW. Operating temperature range covers 0°C to +90°C and storage temperature of -65°C to +125°C. These zero bias Schottky detectors utilize compact cylindrical package outlines that are made of passivated stainless steel and offer a variety of popular input/output SMA and BNC connector configurations that make them ideal for use with precision test and measurement, instrumentation, and subsystems assemblies. Numerous applications include power measurement, leveling pulsed signal sources, AM noise measurements, radar or missile guidance systems, monitoring system level performance, and pulsed RF measurements.
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End-to-End Flight Line Confidence Test Set
MEON™
MEON™ is an end-to-end flight line confidence test set for directional infrared (IR) countermeasures (DIRCM) and ultraviolet (UV) missile warning systems. It also incorporates an IR beacon and an IR detector to provide complete, end-to-end testing, alignment checks and calibrated radiometric measurement of DIRCM.
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Cable Harness Test System
Data Patterns has built high reliability Cable Harness Test Systems for large installations. These are primarily used in launch vehicle aircraft and missile level cable harness test validation. Installations with upto 20,000 lines test capability at a single location have been supplied by Data Patterns. Portable version capable handling of as small as 384 points have also been addressed.
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Gearbox Tester
The gearbox tester was designed to test the Azimuth Drive Unit (ADU) for a missile launcher. The ADU is the horizontal position controller for the launcher. It consists of a main drive shaft, a manual drive shaft and an output drive shaft. This system uses a multi-axis motion controller to operate.
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Phase Shifter
HTYX-III / 330
Wuhan Huatian Electric Power Automation Co., Ltd.
Radar, missile attitude control, accelerator, communication, instrumentation and other fields have a wide range of applications.
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Project Management
Precision Development Consulting Inc
Process Chamber Development, PVD Gun Prototype, Prototype Batch CVD Tool, Fifty-wafer Enhancement to Batch Tool, Manufacturing Equipment Process, Test Systems for Missile components
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Threat Warning
Long-range, multi-threat capabilities provide continuous tracking while search and verification of surface-to-air and air-to-air missile launches for unsurpassed survivability.
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Rugged Field Test Set
MTS-207
The MTS-207 is a state-of-the-art portable PXI platform for field testing and data acquisition systems. Its proven architecture has been deployed worldwide on multiple programs including the MTS-206 Maverick Missile system flight line tester, the MTS-209 Common Armament Test Set, the AN/TSM-205B Hellfire System test Set, and many more. It combines the capabilities of the versatile and powerful PXI architecture in a compact, ultra-rugged, flightline qualified enclosure. The MTS-207 is ideal for test and data acquisition applications requiring operation under harsh environmental conditions including flightline, back-shop, or airborne applications.
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Multi-Spectral Test Set
MSTS
The Multi-Spectral Test Set (MSTS™) is a two-color infrared (IR), ultra-violet (UV), and multi-band laser hand-held test set with an integrated detector. The MSTS provides an end-to-end flight line confidence test for directional infrared countermeasure (DIRCM), UV missile warning systems, IR missile warning systems, and multi-band laser warning systems. The MSTS is ruggedized, battery-operated, and can be hand-held or mounted on a tripod.
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Custom Cable Assemblies
AMETEK Power Instruments has designed and manufactured electrical, thermocouple, and fiber optic harness assemblies for more than sixty years. We have the experience and capability to produce rigid and flexible harness assemblies for virtually any application, whether it is a missile ignition assembly, aircraft actuator assembly or a thermocouple harness for an industrial gas turbine. AMETEK Cable & Harness Products boast superior reliability, high temperature operation, numerous braiding options for abrasion resistance and EMI shielding, waterproof or environmentally sealed, and custom molding. For more information, please contact us.
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Advanced Identify Friend Or Foe (IFF) System
Model MD500L IFF
Kratos Defense & Security Solutions, Inc.
The Model MD500L IFF Transponder is an L-Band augmentation device ideally suited for use in aerial target drones, unmanned vehicles, and cruise missiles as a radar enhancement device that provides automatic radar identification in response to interrogations from L-Band IFF and Air Traffic Control (ATC) radars. It also supports Mode C (altitude reporting) operation.
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Bus Switches
Bus Switches are devices that enable system architecture to be reconfigured. This reconfiguration is mostly accomplished in the test environment and includes but is not limited to simulation of missile firing and switching in or out a new section of bus interface.Excalibur Systems is the only manufacturer of devices (ESI-R24/27/28) that contain their own TTL driver circuitry that allows them to be directly driven from a computer.
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Electronic Safe & Arm Devices
Excelitas Technologies specializes in the design, manufacture, and testing of MIL-STD-1316 compliant Electronic Safe and Arm Devices (ESAD), Electronic Safe, Arm and Fire Devices (ESAF), and Firing Modules (FM) for safe fuzing requirements of both legacy and next-generation missiles and munitions. Our dedicated staff of research and design experts use the latest advances in technology to design smaller, lighter, and more cost effective ESAFs and FMs to meet evolving requirements of newer more sophisticated weapon systems. Capabilities include a line of components and subsystems that have been qualified for hard target penetration environments and next-generation smaller-class munitions.
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PCIe Gen3 High speed, compact Camera for Testing
CB013MG-LX-X8G3
High speed, compact, fast camera for: Vehicle Impact, Airbag Deployment and Safety Restraints Testing, Digital Image Correlation (DIC), Projectile, Explosives, Ballistics, Combustion and Missile Launch Tracking, Fluid and Flow Visualization, Sports Broadcasting, Commercial Film, Television and Studio Production, Fluidics and Particle Image Velocimetry (PIV), Flat panel inspection (FPD), printed circuit board (PCB) examination and more.
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Ordnance Release Testing Services
Dayton T. Brown, Inc. can help ensure that your payload is delivered accurately and reliably every time. Our team is responsible for first article, production lot, qualification, and associated testing and engineering support for mechanical and electrical armament and missile launching systems. DTB can help you develop a customized test plan that combines testing across many specifications – environmental, dynamics, EMI/EMC, structural, and non-destructive. Some of the standards that we follow include:
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Universal Launcher Test Set
TS-217
The TS-217 is an I-level and Depot-level Universal Launcher test set supporting fighter aircraft launchers including the LAU-127, LAU-128, and LAU-129 (AMRAAM), LAU-117 and LAU-88 (Maverick), and LAU-7 (Sidewinder) missile launchers, launcher electronic assemblies, launcher power supplies, and circuit cards. The TS-217 is also used as a depot-level tester for F-18 armament including launchers (LAU-127, LAU-7, LAU-115, and LAU-116), bomb racks (BRU-32), and aircraft pylons (SUU-62 and SUU-63). Additionally, the TS-217 supports MAU-169 Paveway kits, subassemblies, and circuit cards. The TS-217 performs full parametric functional testing as well as troubleshooting to the faulty LRU (I-Level configuration) and SRU (Depot-Level configuration). The TS-217 can be used as an I-Level tester or as a Depot / Acceptance tester for launcher subassemblies.
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Multi-Spectral UV/Laser Range Stimulator
Phantom™
The Phantom is a long-range laser and ultraviolet (UV) stimulator capable of testing aircraft electro-optical sensor suites up to 5 km. Phantom can operate as an independent laser and/or UV stimulator or can be integrated with our other electro-optical and radio frequency range systems (see GTESS and PRTS). The Phantom provides both a laser threat and a synchronized temporal missile plume signature to stimulate both the aircraft’s laser and missile warning systems. Training aircrew to counter maneuver a Laser Beam Riders (LBR) threat is considered essential to survival and in-air training. The Phantom can be deployed either on a shoulder or tripod mount.
